System for wastewater treatment through controlling microorganism purification functions

ABSTRACT

Increased control and efficiency over the wastewater purification can be achieved through creating conditions that allow to selectively prioritize the digestive function of microorganism in the activated sludge. The gas-dispersion return sludge is created using pure oxygen or oxygen containing trace amounts of ozone as a reactive gas, which is blended with return sludge to create a mixture of gas and liquid, which is passed through an atomizer or a cavitation pump to instantly render the reactive gas in the mixture to an ultra-fine bubble state. At least a portion of the ultra-fine bubbles dissolve within the gas-dispersion return sludge, activating the dormant microorganisms. Due to a complete or an almost complete absence of digestable organic material in the gas-dispersion return sludge, the microorganism prioritize their digestive function, and when exposed to organic pollutants present in wastewater, digest the pollutants into water and carbon dioxide at an increased rate.

CROSS-REFERENCE TO RELATED APPLICATION

This patent application is a continuation of U.S. Pat. No. 10,457,582,issued Oct. 29, 2019, which is a continuation-in-part of U.S. Pat. No.10,435,319, issued Oct. 8, 2019, which is a continuation of U.S. Pat.No. 10,167,214, issued Jan. 1, 2019, the priority dates of which areclaimed and the disclosures of which are incorporated by reference.

FIELD

The present invention relates in general to wastewater purification, andin particular, to a system for wastewater treatment through controllingmicroorganism purification functions based on an activated sludgeprocess.

BACKGROUND

The activated sludge method is employed widely today for thepurification of wastewater. The activated sludge method is a biochemicaltreatment and oxidation process which employs microorganisms and oxygento immobilize organic pollutant substances which are dissolved inwastewater into activated sludge utilizing the reproductive function ofthe sludge, and then utilizes the digestive function of the sludge tobreak down a portion of the organic pollutants into water (H₂O) andcarbon dioxide gas (CO₂) for removal.

The typical activated sludge wastewater treatment techniques have over acentury of history and many challenges are associated with suchtraditional techniques. For instance, the biochemical cleansing oforganic pollutant substances depends largely on the quantity ofmicroorganisms (return sludge), the density of the microorganisms, andthe degree of their activity. However, to increase the quantity ofmicroorganisms, their density, and their activity, increasing the supplyof dissolved oxygen, which is essential to the microorganisms, isnecessary. Without adequate supply of dissolved oxygen, the wastewatertreatment may not be effective.

When the activated sludge method is employed under natural environmentalconditions, namely, at 20° C. under standard pressure, 1DO (mg/L) ofdissolved oxygen is required to purify 1 BOD (biochemical oxygen demandin mg/L) of organic pollutants in a five-day period. Similarly, 1DO(mg/L) of dissolved oxygen is required to purify 1COD (chemical oxygendemand in mg/L) of organic pollutants at 20° C. under standard pressurein a 30-minute to two-hour period. Therefore, under standardenvironmental conditions, the purification processing performance of thestandard activated sludge method does not exceed 1BOD per 1DO, and inthe same way, 1DO is required to purify 1COD. In other words, to purifyeither 1BOD of pollutant or 1COD of pollutant, 1DO of dissolved oxygenis required. As for the time required, 1BOD of pollutant require fivedays and 1COD of pollutant requires 30 minutes to two hours.

While many enhancements and improvements have been proposed totraditional activated sludge-based wastewater treatment, most of thempresume conditions which exist naturally in the environment. To date, noinnovative technology or method that brings about a revolutionaryimprovement in performance has been proposed.

The activated sludge method employs microbes and oxygen to effect abiochemical treatment and oxidation, isolating organic pollutants in thewastewater in the form of activated sludge, so that a portion theorganic pollutants can be broken down to water (H₂O) and carbon dioxidegas (CO₂) for removal. For this reason, the biochemical purification ofthe organic pollutants depends greatly upon the quantity of returnsludge (microbe flora), the density of the microbe flora, and the degreeto which the microbe flora is activated.

One enhancement to traditional activated sludge-based wastewatertreatment is known as “preliminary aeration.” When preliminary aerationis used, the return sludge is aerated in advance, and the return sludge(microbe flora) thus activated is supplied to an aeration vessel.However, the capacity enhancement from preliminary aeration is limitedto about 30%, and due to this low improvement ratio the cost of aerationis immense. The additional cost of aeration is roughly 100%, so for a30% improvement in performance the cost is doubled, which is clearly notcost-effective.

Similarly, another technique used today is long-term continuous aerationbubbling technology, in which the wastewater to be purified and a returnactivated sludge are combined in an aeration basin into a mixed liquor.Air is provided through a blower into the aeration basin. Bubbles ofabout 1 mm are produced, aerating the mixed liquor so that the air isdissolved into the wastewater, providing oxygen for aerobicmicroorganisms and activating them so they can break down organic solidsin the wastewater more efficiently. However, as oxygen is not easilysoluble, even with the bubbling, the achieved concentration of dissolvedoxygen is not high enough to bring about a large increase inmicroorganisms, generally being 2-4 mg/l, a level similar to what isobserved in nature, such as in rivers and lakes. While a greater numberof microorganisms can be provided by increasing the amount of returnsludge inserted into the aeration basin, to be effective, the increasewould have to be accompanied by increasing the supply of availableoxygen, which may not be possible without physically changing theexisting setup. Further, currently any changes to the existing set-up,including the size and production capacity of any source of oxygen,would likely involve guesswork as to what changes would be sufficient toprovide the required oxygen, with no precise relationship between theamount of oxygen provided and the amount of contaminants removed beingknown.

Likewise, U.S. Pat. No. 7,105,092, issued Sep. 12, 2006, to KousukeChiba (“'092 patent”), the disclosure of which is incorporated byreference, discloses a sewage treatment process by whichactivated-sludge method comprising line atomizing treatment. Wastewateris introduced into the treatment line. The wastewater passes through theadjustment vessel and the sedimentation vessel where inorganic pollutantsubstances are removed. Subsequently, the wastewater enters theanaerobic reaction vessel where the wastewater is acted upon byanaerobic microorganisms. Subsequently, the wastewater enters theaerobic reactive vessel where organic matter within the wastewater isconverted into activated sludge by the action of aerobic microorganisms.After the conversion process in the aerobic reaction vessel, the treatedwastewater solution which has had the dissolved organic matter convertedinto activated sludge is sent together with the activated sludge to thesludge sedimentation vessel, and the supernatant water is expelled fromthe wastewater treatment system. The supernatant water may also besubjected to advanced treatment for further purification.

The '092 patent further discloses that a portion of the activated sludgewhich has settled in the sludge sedimentation vessel passes through thesludge intake pipe and is supplied respectively as return sludge to theadjustment vessel, sedimentation vessel, anaerobic reactive vessel,aerobic reactive vessel, and sludge sedimentation vessel to effectmultiple functionality for each of those vessels, and to enhance thetreatment capacity of the wastewater system while allowing the remainderof the activated sludge to undergo separate treatment as excess sludge.However, each vessel has an original function and role, and in manycases, adding activated return sludge which holds large quantities ofreactive gases (oxygen or oxygen with trace amounts of ozone) mayinterfere with those functions or roles, thus decreasing theeffectiveness of wastewater treatment.

Further, the cleansing of wastewater depends fundamentally on theactivity of microorganisms (activated sludge), and is thus saddled withthe problem of the formation of excess sludge due to the excessivereproduction of these microorganisms, and technology to control thisexcess has not yet adequately been realized. In other words, themicroorganisms which are involved in the cleansing of wastewater areconstantly reproducing themselves and then perishing due toself-oxidization, hence controlling and managing the amount of sludgeproduced and the amount destroyed is extremely difficult, and the lackof this control and management is considered the critical problem of theactivated sludge method. As a result, the large quantities of excesssludge that form are concentrated, transported and incinerated or buriedin landfills, causing massive processing costs for the removal of excesssludge and emissions problems from the release of carbon dioxide duringincineration.

In the activated sludge method, the activated sludge, that is, themicrobe flora, which purifies the organic pollutants in the wastewater,can be considered to be purifying primarily through the followingfunctions: the reproductive function, where the microbe flora absorbsorganic matter as food, the flora grows and multiplies, and the organicmatter is isolated in the form of a clump of microbes; and the digestivefunction, where the microbe flora absorbs organic matter as food, anddigests the food to release energy which it uses to stay alive and carryout its life processes. To efficiently purify the organic matter inwastewater, there is an essential need for the sludge be activated, butunder normal environmental conditions, the entire microbe flora isactivated and controlling or managing the digestive and reproductivefunctions separately is impossible. Under normal conditions, thereproductive function is liable to increase, creating large quantitiesof excess sludge. To purify organic matter efficiently, bringing thesetwo functions into balance is necessary. Accordingly, there is a need tobe able to control and manage both digestive and reproductive functionsseparately.

In the activated sludge method, the wastewater purification capacity isfundamentally dependent upon the activity of the microbe flora(activated sludge). For this reason, while having the microbes activatedis indispensable for increasing the wastewater purification capacity,wastewater purification techniques that simply activate in adirectionless fashion result in excess reproduction, bringing about theproblems of excess sludge which are among the most fundamental issueswith the activated sludge method. Typically, the large quantities ofexcess sludge generated are concentrated, removed, incinerated, orburied, causing many problems such as very high disposal costs and therelease of large quantities of CO₂ into the environment.

However, there is a lack of technology available today that can handlethese issues. Specifically, the microbe flora goes through a constantcycle of growing through reproduction but then extinction of themicrobes by digestion, and the effective separate control and managementof the growth and extinction of microbe flora as caused by these twofunctions is considered an extremely difficult problem.

Accordingly, there is a need for a way to control the purifying functionof the microbe flora of activated sludge such that the purifying effectcan be utilized technologically and industrially.

SUMMARY

The system and method described below, firstly, enable separate controland management of the reproductive function and the digestive functionof the microbes which are the key factors in the activated sludge-basedwastewater treatment, thereby limiting the production of excess sludge.Secondly, whereas in the activated sludge method 1DO is defined as theunit of purifying 1BOD or 1COD, the system and method described below,by limiting the reproductive function and enhancing the digestivefunction, allows the purification of a far greater quantity of organicmatter than in the traditional method where no more than 1BOD or 1CODcan be purified with 1DO of dissolved oxygen. Thirdly, the system andmethod described below allow the individual control and management ofthe reproductive and digestive function in the activated sludge-basedwastewater treatments. Fourthly, the system and method described belowcan be easily and inexpensively fitted to the activated sludge-basedwastewater treatment facilities currently in use throughout the world.

The system and method described below focus on the digestive function ofmicrobe flora which absorbs organic matter as food and break the organicdown for sustenance and life energy, and cause the microbe flora toexhibit the digestive function more than the reproductive function bycreating or providing a starvation environment which is not dependentupon the respective quantities of microbes and food. In particular, thesystem and method described below create conditions that do not exist innature to activate the microbe flora to a high degree, providing anextreme starvation environment, spurring the microbes to exhibit thedigestive function over the reproductive function, such that thequantity of organic matter which can be digested with 1DO is far greaterthan the 1BOD or 1COD which was the maximum attainable in thetraditional activated sludge-based purification. Thus, by creating orproviding conditions which do not exist in nature, the system and methoddescribed below stimulate strongly and to a high degree the activatedsludge (microbe flora) which purify the organic matter in wastewater,separately controlling and maintaining the reproductive function and thedigestive function which the microbes possess, thereby yielding aneffect which is revolutionary and unimaginable in nature.

Some of the features of the system and method described below caninclude: using pure oxygen (O₂) or oxygen with a trace amount of ozone(O₃) (e.g. less than 0.5 mg/L of sludge) as a reactive gas;super-saturating the return sludge with pure oxygen (at least DO 10mg/L); dissolving trace amounts of ozone (less than 0.5 mg/L) in thereturn sludge; supplying to the aerobic reaction vessel return sludgewith pure oxygen or the oxygen/ozone mixture in the quantity equal to atleast 10% of the wastewater to be treated; and activating the entiremicrobe flora (all of the return activated sludge).

By providing these features, individually or in a group (includingproviding all of the conditions), the microbe flora is activated. Theactivation takes place when the organic matter which serves as food tothe microbes is cut off. When the activated microbe flora reaches anextreme state near the point of starvation, the microbes begin to absorborganic matter to the limit of their capacity, regardless of thequantity of food or the quantity of microbes, and they prioritize theirdigestive function. The extreme state near the point of starvation hererefers to a state in which the microbes, having been activated to a highdegree, enter a state of extreme starvation, pushing them to the pointwhere they become desperate for food, after which they suddenlyencounter food (in the form of a mixture of return sludge andwastewater). As a result, the reproductive function of the microbesbecomes suppressed and the production of large quantities of excesssludge is prevented. Specifically, by forcing the microbes into anear-starvation situation, it is possible to control and monitor thefunctions which the microbes naturally possess. In particular, the useof the system and method below allows to cause the cause the microbes toprioritize digestion over reproduction, which suppresses the productionof excess sludge.

Further, because the microbes are activated strongly by the introductionof reactive gas into the Gas-Dispersion Return sludge, a high level ofpreliminary aeration can observed, and wastewater treatment capacity isdramatically enhanced. As a result of the enhanced wastewater treatmentcapacity, use of a far smaller aerobic reaction vessel becomes possible,eliminating the high-cost, energy-wasting processes of bubbling andchurning which are necessitated in the conventional activated-sludgebased techniques because of the poor water solubility of oxygen.Further, due to the microbe flora being activated to a high degree underenvironmental conditions which do not exist in nature, wastewaterpurification can be achieved with a much greater efficiency and in a farshorter time than in the conventional activated sludge method in whichorganic matter is defined in terms of BODs and CODs.

The system and method described below can be implemented on any existingwastewater treatment facility easily and with very small investment, andcan be retrofitted, and can provide industrial energy savings andeconomic benefit on a global scale. In particular, the system and methodallow to solve the problem of the huge expenditures on energy forinefficient bubbling of insoluble air used as reactive gas, as well asthe requirement for gigantic aeration facilities, and the problem of theproduction of large amounts of excess sludge during wastewaterpurification can be solved simultaneously, with a potential to bringabout a massive economic effect to the entire world. Further, as worldpopulation is rapidly concentrating in cities, this invention allows forthe rebirth of the activated sludge-based as a low-cost,high-efficiency, low-energy-consuming urban infrastructure technology.

In one embodiment, a system for wastewater treatment through controlledprioritization of microorganism digestion function is provided. Thesystem includes a gas generator configured to provide at least onereactive gas into a return sludge that includes aerobic microorganismscapable of exhibiting at least one of a reproductive function, by whichthe microorganisms absorb organic pollutants and multiply using theabsorbed pollutants, and a digestive function, by which themicroorganisms digest the organic pollutants as a source of energy intowater and carbon dioxide, wherein the return sludge is substantiallyfree of the organic pollutants and wherein at least a majority of themicroorganisms are in a dormant state before the at least one reactivegas is provided; and one of an atomizer or a cavitation pump configuredto: form a gas-dispersion return sludge by rendering the at least onereactive gas into ultra-fine bubbles within the return sludge, wherein aportion of the ultra-fine bubbles dissolves within the return sludge,wherein the at least one dissolved reactive gas activates at least aportion of the dormant microorganisms, and wherein the gas-dispersionreturn sludge is substantially free of the organic pollutants; andprovide the gas-dispersion return sludge into one or more vessels inwhich the gas-dispersion return sludge mixes with wastewater thatincludes at least some of the organic pollutants to form a mixed liquor,wherein the activated microorganism prioritize the digestive functionover the reproductive function upon encountering the organic pollutantswithin the wastewater.

In a further embodiment, a system for wastewater treatment throughcontrolling microorganism purification functions is provided. The systemincludes: a gas generator configured to provide at least one reactivegas into a return sludge that includes aerobic microorganisms capable ofexhibiting at least one of a reproductive function, by which themicroorganisms absorb organic pollutants and multiply using the absorbedpollutants, and a digestive function, by which the microorganisms digestthe organic pollutants as a source of energy into water and carbondioxide, wherein the return sludge is substantially free of the organicpollutants and wherein at least a majority of the microorganisms are ina dormant state before the at least one reactive gas is provided; amachine including one of an atomizer or a cavitation pump and configuredto form a gas-dispersion return sludge by rendering the at least onereactive gas into ultra-fine bubbles within the return sludge, wherein aportion of the ultra-fine bubbles dissolves within the return sludge,wherein the at least one dissolved reactive gas activates at least aportion of the dormant microorganisms, and wherein the gas-dispersionreturn sludge is substantially free of the organic pollutants; and acontroller in control of the machine and configured to: obtain an amountof the return sludge to be produced by the microorganisms; determine aratio of a volume of wastewater including at least some of the organicpollutants to a volume of the gas-dispersion return sludge necessary toproduce the amount of the return sludge; and control the machine to forma mixed liquor by combining the gas-dispersion return sludge with thewastewater in accordance with the ratio, wherein the microorganismsprioritize one of the digestive or the reproduction function based on anavailability of the organic pollutants in the mixed liquor.

In a still further embodiment, a system for optimization of wastewatertreatment through controlling microorganism purification functions isprovided. The system includes: a gas generator configured to provide atleast one reactive gas into a return sludge that includes aerobicmicroorganisms capable of exhibiting at least one of a reproductivefunction, by which the microorganisms absorb organic pollutants andmultiply using the absorbed pollutants, and a digestive function, bywhich the microorganisms digest the organic pollutants as a source ofenergy into water and carbon dioxide, wherein the return sludge issubstantially free of the organic pollutants and wherein at least amajority of the microorganisms are in a dormant state before the atleast one reactive gas is provided; a machine includes one of anatomizer or a cavitation pump and configured to form a gas-dispersionreturn sludge by rendering the at least one reactive gas into ultra-finebubbles within the return sludge, wherein a portion of the ultra-finebubbles dissolves within the return sludge, wherein the at least onedissolved reactive gas activates at least a portion of the dormantmicroorganisms, and wherein the gas-dispersion return sludge issubstantially free of the organic pollutants; at least one aerobicreaction vessel into which a volume of the gas-dispersion return sludgeis pumped and in which the volume of the gas-dispersion return sludge iscombined with a volume of wastewater to form a mixed liquor; a sludgesedimentation vessel into which the mixed liquor is pumped and in whichthe mixed liquor is separated into a supernatant and the sludge; and ascale configured to measure an amount of the sludge separated from themixed liquor, wherein a ratio of the gas-dispersion return sludge to thewastewater is adjusted in forming further batches of the mixed liquorbased on the amount of the sludge separated from the mixed liquor.

Still other embodiments of the present invention will become readilyapparent to those skilled in the art from the following detaileddescription, wherein is described embodiments of the invention by way ofillustrating the best mode contemplated for carrying out the invention.As will be realized, the invention is capable of other and differentembodiments and its several details are capable of modifications invarious obvious respects, all without departing from the spirit and thescope of the present invention. Accordingly, the drawings and detaileddescription are to be regarded as illustrative in nature and not asrestrictive.

BRIEF DESCRIPTION OF THE DRAWINGS

FIGS. 1A-1B are block diagrams showing a system for wastewater treatmentthrough controlled microorganism activation in accordance with twoembodiments.

FIGS. 2A-2B are flow diagrams showing a method for wastewater treatmentthrough controlled microorganism activation in accordance with oneembodiment.

FIG. 3 is a flow diagram showing a routine for forming gas-dispersionreturn sludge and returning the gas-dispersion return sludge to theaerobic reaction vessel for use in the method of FIG. 2 in accordancewith one embodiment.

DETAILED DESCRIPTION

Traditionally, the relationship between the amount of oxygen provided tomicroorganisms and the amount of pollutants in wastewater that thosemicroorganisms can break down using the oxygen has been thought to belinear. Thus, regardless of the overall concentration of oxygen, 1DO(mg/l) has been thought to be capable of facilitating the breakdown of1BOD or 1COD of pollutants. As further described below, at high oxygenconcentrations achievable through the use of the system and methoddescribed below, that relationship is no longer linear, and theachievable wastewater purification effect far exceeds the effectachievable with activated sludge-based purification when oxygen remainsat a level seen in nature (2-4 mg/l). This effect increases the rate atwhich wastewater can be purified and decreases the cost of suchpurification.

Microorganisms, after being placed in an environment with very littlefood or a closed environment which causes starvation, can, upon contactwith food, exhibit advantageously the digestive abilities or thereproductive abilities. The increase in the purification ability of themicroorganisms in the presence of the high level of oxygen is achievedby making the microorganisms prioritize the digestion function over thereproduction function. Microorganisms (also referred to as microbesbelow), such as bacteria and protozoa, prioritize the digestion functionwhen the amount of available consumable material (such as organicpollutants) is low relative to the microorganism population. On theother hand, when the amount of the consumable material is high relativeto the microorganism population, enough to satisfy the energy needs ofthe existing microorganism population as well as additional population,the reproductive function of the microorganisms is prioritized over thedigestive function and the microorganisms reproduce. FIGS. 1A-1B are ablock diagrams showing a system 10 for wastewater treatment throughcontrolled microorganism activation in accordance with two embodiments.The system 10 in the embodiment shown with reference to FIG. 1A includesa Sedimentation Vessel (also known as a sediment pool and a gritchamber) 12, an Adjustment Vessel 14, a Mixer/Distributor 15, one ormore Aerobic Reaction Vessels (also known as an aeration vessel) 16, aSludge Sedimentation Vessel 18, a Sludge Storage Vessel 20, an Atomizer24, and a Treated Water Processing Unit 73. The system 10 shown withreference to FIG. 1B includes a Sedimentation Vessel (also known as asediment pool and a grit chamber) 12, an Adjustment Vessel 14, aMixer/Distributor 15, one or more Aerobic Reaction Vessels (also knownas an aeration vessel) 16, a Sludge Sedimentation Vessel 18, a SludgeStorage Vessel 20, a Cavitation Pump 22, and a Treated Water ProcessingUnit 73. In a still further embodiment, the system 10 could include botha Cavitation Pump 22 and the Atomizer 24.

The Sludge Storage Vessel 20 and the one or more Aerobic ReactionVessels 16 are connected by the Return Sludge Pipeway 26, constructedsuch that return sludge which has settled in the Sludge Storage Vessel20 can be supplied to the Mixer/Distributor 15 and eventually to the oneor more Aerobic Reaction Vessel 16. The Atomizer 24 or the CavitationPump 22 are positioned linearly along the Return Sludge Pipeway 26.Return Sludge 35 which travels through Return Sludge Pipeway 26 istherefore acted on by the Atomizer 24 (in the embodiment of the system10 shown with reference to FIG. 1A) or the Cavitation Pump (in theembodiment of the system 10 shown with reference to FIG. 1B) and becomesgas-dispersion return sludge 36, which is in turn supplied to theMixer/Distributor 15 and the one or more Aerobic Reaction Vessel 16 asgas-dispersion return sludge 36.

The system 10 further includes an Oxygen and Ozone Generator 28 thatprovides at least one reactive gas 37, oxygen with a possible additionof ozone, for addition to the return sludge 35. The Oxygen Supply Pipe30 and the Ozone Supply Pipe 32 which are connected to the Oxygen andOzone Generator 28 are connected to one or more pipes that is part of aReturn Sludge Pipeway 26 and is in the upstream (intake) side ofAtomizer 24 (in the embodiment of the system 10 shown with reference toFIG. 1A) or of the Cavitation Pump 22 (in the embodiment of the system10 shown with reference to FIG. 1B).

For the Oxygen and Ozone Generator 28, the oxygen and ozone generator inU.S. Pat. No. 7,105,092 may be utilized. Other kinds of generators arepossible. In one embodiment, the total amount of gas with produced bythe Oxygen and Ozone Generator 28 includes no less than 90% of oxygen,with the concentration of ozone within the gas-dispersion return sludge36 not exceeding 0.5 mg/L and the concentration of oxygen being morethan 10 mg/L.

The Return Sludge Pipeway 26 is connected only to the Mixer/Distributor15 (and hence to the one or more Aerobic Reaction Vessels 16), and istherefore not connected to Sedimentation Vessel 12, Adjustment Vessel14, and Sludge Sedimentation Vessel 18. The technological reason forthis is discussed below.

As further described below beginning with reference to FIGS. 2A-2B, theWastewater for Treatment (raw sewage) 11 enters Sedimentation Vessel 12where grit and other inorganic solids settle and are separated out. Fromthe Sedimentation Vessel 12, the Wastewater 11 flows into AdjustmentVessel 14 where the load and conditions of the inflowing raw sewage isadjusted, such as through automatic dilution, though other adjustmentsare possible, and organic solids present in the wastewater aresolubilized by anaerobic microorganisms.

From the Adjustment Vessel 14, the Wastewater 11 flows into theMixer/Distributor 15. The Mixer/Distributor 15 (also referred to as“Mixer” in the description below) receives wastewater 11 supplied fromthe Adjustment Vessel 14 and also receives gas-dispersion return sludge36 supplied from via the Return Sludge Pipeway 26, mixes them togetherand supplies a mixture (“a mixed liquor 17”) of gas-dispersion returnsludge 36 and wastewater 11 to the one or more Aerobic Reaction Vessels16. From there, aeration by bubbling using air as a reactive gas becomesunnecessary due to the reactive gas contained in gas-dispersion returnsludge 36, which supplies dissolved oxygen (DO) to the Aerobic ReactionVessel 16 (and initially to the Mixer 15). The Mixer 15 can include suchparts as necessary for carrying out this function, such as a vessel fortemporarily holding the mixed liquor 17, connections to the AerobicReaction Vessels 16, and one or more pumps for pumping the mixed liquor17 to the one or more Aerobic Reaction Vessels 16. When there aremultiple Aerobic Reaction Vessels 16, the Mixer/Distributor 15 can bemanaged appropriately to distribute to each of them in accordance withthe treatment capacity of each. In the event that there is only oneAerobic Reaction Vessel, the Mixer/Distributor 15 can be entirelyomitted, with the wastewater 11 and the gas-dispersion return sludge 36being pumped directly into the Aerobic Reaction Vessel 16, where theyform the mixed liquor 17.

As further described below, the microorganism flora in the gasdispersion return sludge 36 has been activated by the oxygen (possiblywith a trace of ozone) supplied by the gas generator 28. Thegas-dispersion return sludge 36 is either completely devoid of, or hasan extremely low level of organic pollutants that can be digested by theactivated microorganisms. At such conditions, the microorganisms havebeen empirically shown to prioritize the digestive function at theexpense of the reproductive function, even though the microorganismshave no way to exercise this function at the moment due to a complete oralmost complete absence of digestible material. Upon the gas dispersionreturn sludge 36 being mixed with the wastewater that includesdigestable organic pollutants, the microorganisms that have previouslybeen “starved” of the digestable material, start exercising thedigestive function at an elevated rate compared to a suppressedreproductive function, thus turning the majority of the organicpollutants into water and carbon dioxide. The prioritizing of thedigestive function over the reproductive function continues within theone or more Aerobic Reaction Vessels 16 until the energy requirements ofthe microorganism have been satisfied, at which point they can alsostart exercising the reproductive function to produce sludge 21 if anyorganic pollutants remain in the mixed liquor 17 undigested. Uponcomplete or substantially complete consumption of the organic pollutantswithin the mixed liquor, at least a portion of the microorganisms (suchas the majority or all of the microorganisms within the mixed liquor)enter a dormant state (in which biochemical processes within themicroorganisms are substantially slowed down or halted) due to a lack offurther digestable material.

Upon a completion of a hold time, a time that can be experimentallydetermined to be adequate for the completion of the digestion (andpossibly consumption through the reproductive function) of the organicpollutants in the mixed liquor 17, the mixed liquor 17 is pumped fromthe Aerobic Reaction Vessels 16 to the Sludge Sedimentation Vessel 18,where the mixed liquor 17 is separated into a supernatant and a sludge21. The sludge 21 is collected in Sludge Storage Vessel 20, and asdescribed further below, is returned to Aerobic Reaction Vessel 16 inthe form of gas-dispersion return sludge 36, for cyclical reuse. In afurther embodiment, the system 10 can omit the Sludge Storage Vessel 20,and the exit side of Sludge Sedimentation Vessel 18 and theMixer/Distributor 15 are connected to the Return Sludge Pipeway 26.

The supernatant is pumped out from the Sludge Sedimentation Vessel 18 asTreated Water 72, which in turn is pumped into a Treated WaterProcessing Unit 73, where the water is further processed. Suchprocessing can include sterilization, such as described in U.S. Pat. No.10,287,194, filed issued May 14, 2019, to Ohki et al., the disclosure ofwhich is incorporated by reference, though other ways to sterilize theTreated Water 73 is possible. Other processing can be done at the unit73. While the unit 73 is shown as a single physical structure withreference to FIGS. 1A and 1B, the unit 73 could also be made up ofmultiple, spatially separated components. The water processed by unit 73is expelled from the system 10 as Purified Water 74, now being suitablefor use, such as drinking.

Additionally, the excess sludge is pumped out of the wastewatermanagement system as Excess Sludge 27.

At least some portion of the sludge from Sludge Sedimentation Vessel 18passes through the Return Sludge Pipeway 26 in the form of Return Sludge35, entering the Atomizer 24 (in the embodiment of the system 10 shownwith reference to FIG. 1A) or the Cavitation Pump 22 (in the embodimentof the system 10 shown with reference to FIG. 1B). Before the entrancepoint of the Atomizer Pump 24 or the Cavitation Pump 22, pure oxygen gasor pure oxygen gas with trace amounts of ozone are mixed into ReturnSludge 35, forming gas-dispersion return sludge 36.

The creation of the gas-dispersion return sludge 36 is made possible bythe use of the Atomizer 24 (in the embodiment of the system 10 shownwith reference to FIG. 1A) or the Cavitation Pump 22 (in the embodimentof the system 10 shown with reference to FIG. 1B). In particular, agas-liquid mixture (a mixture of the at least one reactive gas 37 withthe Return Sludge 35) is formed within the Return Sludge Pipeway 26 andis pumped to the Atomizer 24 (in the embodiment of the system 10 shownwith reference to FIG. 1A), which has the function of churning andmixing the aforementioned gas-liquid under high pressure (approximately0.0981-5.394 MPa (1-55 kg/cm²)), then employing either cavitation or20-12,000 kHz ultrasound respectively or both simultaneously to induceultra-fine bubbles in the gas-liquid mixture of diameter from 1nm-30,000 nm, further causing oxygen radicalization and hydroxylradicalization. A portion of the ultra-fine bubbles dissolve within thegas-dispersion return sludge, raising the level of the dissolved oxygento the critical threshold of at least 10 mg/l (with the concentration ofozone, if ozone is utilized, being 0.01-0.5 mg/l), and a portion isstored with the sludge 36 as ultra-fine bubbles. Thus, the Atomizer 24can instantaneously render the desired quantity of reactive gas 37 intoultra-fine bubbles, rapidly dissolving a portion of the reactive gas,then disperse, immobilize and store the excess in a liquid in the formof ultra-fine bubbles. Increasing the level of the dissolved oxygen tothe critical threshold (at least 10 mg/l) has been empirically shown toactivate the microorganisms within the sludge 36, removing them from thedormant state. While the microorganism are activated at this point andare ready to digest organic pollutants (and are prioritizing thedigestive function over the reproductive function), the level of theorganic pollutants (or other digestable organic materials) within thegas-dispersion return sludge 36 is either at zero or close to zero (at alevel insufficient to satiate the prioritized digestive function of themicroorganism), and thus the microorganisms are forced into a state ofextreme starvation.

In one embodiment, the Atomizer 24 can be the OHRMixer sold by OHRLaboratory Corporation of 536-1, Noda, Irumashi, Saitama 358-0054 Japan.In a further embodiment, other Atomizers 24 can be used.

Similarly, in the embodiment of the system 10 shown with reference toFIG. 1B, instead of entering the Atomizer 24, the mixture of the returnsludge 35 and the at least one reactive gas 37 enters a Cavitation Pump22. Cavitation is the formation of vapor cavities in a liquid. In pumps,cavitation is caused by an impeller of the pump moving through a liquid,with low-pressure areas being formed as the liquid accelerates and movespast the blades, causing the liquid to vaporize and form small bubblesof gas. While cavitation in most cases is undesirable as damaging to thecomponents of the pump, the Cavitation Pump 22, while subject to theincreased wear due to cavitation, takes advantage of the cavitationeffect to help dissolve the at least one reactive gas 37 within thereturn sludge to create gas-dispersion return sludge 36. In particular,the rotation of the impeller of the Cavitation Pump 22 is fast enough toslice the formed bubbles into multiple smaller bubbles, thus formingultra-fine bubbles of the 1 nm-30,000 nm diameter. The Cavitation Pump22 operates under a high pressure, which facilitates the dissolution ofthe at least one reactive gas 37 within the return sludge 35. In oneembodiment, the pressure inside the pump 22 is between 0.0981 MPa and5.394 MPa, though other values of pressure are also possible.

In a still further embodiment, the system 10 could include both theCavitation Pump 22 and the Atomizer 24, with both the Cavitation Pump 22and the Atomizer 24 contributing to the creation of the ultra-finebubbles and creation of the gas-dispersion return sludge 36. Thegas-dispersion return sludge 36 is returned solely to Mixer/Distributor15 and the one or more Aerobic Reaction Vessels 16, and is not returnedto Sedimentation Vessel 12, Adjustment Vessel 14, or SludgeSedimentation Vessel 18. The returned quantity of gas-dispersion returnsludge 36 is unitarily controlled and unitarily managed to maximize thesum total reduction of carbon dioxide, the reduction in treatment costs,and the reduction in energy usage of the entire wastewater treatmentsystem. Because the wastewater treatment capacity of the one or moreAerobic Reaction Vessel 16 is dramatically increased, the AerobicReaction Vessel 16 can be made very small.

Due to the processing the Atomizer 24 or the Cavitation Pump 22 andbeing subsequently provided to the one or more Aerobic Reaction Vessels16, the microbe flora within gas-dispersion return sludge 36 becomesactivated by the oxygen (and possibly ozone) that the microbes receive.For example, when the gas-dispersion return sludge enters AerobicReaction Vessel 16 (or if the Mixer/Distributor 15 is employed, theMixer 15), the activated microbes have been brought to a state ofextreme near-starvation, so that between their reproductive function andtheir digestive function, they autonomously prioritize digestion overreproduction. Thus, the provision of the high level of oxygen (or oxygenwith the trace of ozone) allows to individually control and manage thereproductive and digestive functions of the microbe colonies,prioritizing the digestive function of the microbes over thereproductive function. In the present application, the term“reproductive function” of the microbe flora is defined as the functionby which the microbes absorb as food organic matter contained inwastewater 11, the microbes grow, and then reproduce, such that theorganic matter becomes isolated as a mass of matter and microbes, thuspurifying the wastewater. The “digestive function” of the microbecolonies is defined as the function by which the microbes absorb as foodorganic matter contained in wastewater, then break it down and digest itto gain energy which sustains their activity and their life processes.

The high activation of the microorganisms is particularly pronouncedwhen the concentration of oxygen within the Aerobic Reaction Vessel 16reaches a particular critical threshold, with the presence within themixed liquor 17 of at least 10% of volume of the gas-dispersion returnsludge 36 that has at least 10 mg/l of dissolved oxygen (a level thatcan be achieved through the use of the Atomizer 24 or the CavitationPump 22). Once that threshold is reached, 1DO (mg/l) is enough forbreaking down more pollutants than what would be included in 1BOD or1COD when the dissolved oxygen within the Aerobic Reaction Vessel 16 isat a lower level. At these conditions, the amount of pollutants degradedby the microorganisms within the Aerobic Reaction Vessel 16 hasexperimentally been shown to exceed 20 times the amount of pollutantdegraded by the same microorganism using the same amount of oxygen whenthe concentration of oxygen is at levels close to those occurring innature (2-4 (mg/l). At a differing concentration of oxygen, the criticalthreshold of the gas-dispersion return sludge 36 that needs to be addedto the Aerobic Reaction Vessel 16 would change proportionally. Theknowledge of this effect can be used to calculate with great precisionan amount of the gas-dispersion return sludge 36 that is necessary forpurification of a particular amount of wastewater 11, allowing to reducethe amount of unnecessary Excess Sludge 27 produced. Likewise, knowingthe volumes of the gas-dispersion return sludge 36 and the volume ofwastewater 11 that need to be handled can allow to properly size thecomponents of the system 10, reducing waste and cost of creating thesystem 10.

As the formation of the ultra-fine bubbles plays an important role inthe activation of the microorganisms, additional explanation is providedregarding the formation and use of the bubbles below. Regarding theslowing effect on the velocity at which bubbles rise within a liquidwhich can be achieved by producing bubbles which are ultra-fine, bubbleswith diameter of around 30 μm rise within a liquid at approximately 1m/hr, and at a diameter of around 1 μm they rise at less than 0.005 m/hr(Stokes' Law for Spherical Bubbles). With this range of velocity,bubbles remain within the liquid for long enough that they canimmediately and at the required position replace dissolved oxygen whichhas been consumed by the biochemical reaction with the pollutantsubstances in the wastewater to be treated, and furthermore, because thebubbles can be dispersed in ultra-fine bubble form, uniformly and ingreat quantity, and therefore in the same places where oxygen has beenconsumed, a bubble storage function is also achieved.

In this way, the desired reactive gases including oxygen or oxygen andozone can be supplied and stored with extremely long duration, withneither surplus nor shortage, thereby shortening and stimulating thebiochemical reaction, and also allowing that the supply within the timeperiod required to carry out the biochemical reaction need notnecessarily be continuous but can be intermittent.

As mentioned above, the Atomizer 24 or the Cavitation Pump 22 isemployed to disperse gas into liquid in the form of ultra-fine bubbles.To render bubbles to an ultra-fine size and blend the ultra-fine bubblesinto liquid, mechanical agitation and cutting are insufficient toachieve the nano level, and only when the velocity of the two-phase flowof the vapor-liquid is increased through pressurization, and asynergistic effect with the vortex churning of the liquid is generatedusing cavitation and ultrasound, that the bubbles are broken down toultra-fine state and blended into the mixture as ultra-fine bubbles. Forthe gas to be dissolved and remain in dissolved state, pressureconditions are of key importance, and higher pressures are known to bemore advantageous. Taking all these factors into account, the range ofpressure chosen for the Atomizer 24 or the Cavitation Pump 22 is from0.0981 MPa MPa-5.394 MPa (1-55 kg/cm²).

In a simple return process for activated sludge (with zero addition ofreactive gas), operating in low pressure ranges to avoid destroying themicroorganisms which exist in the activated sludge. Further, the reasonto strive for the highest pressure that can be practically achieved(approximately 5.5 MPa), is to effectively utilize, in the oxidation anddecomposition process of sludge employing reactive gas including highdensity ozone, a synergistic oxidation and decomposition effect betweenthe actions of cavitation and ultrasound, which under high pressurecause the oxidation and breakdown of ozone itself, and the functioningof O radicals and OH radicals. With the large-capacity wastewatertreatment employing the activated sludge method 40 and the system 10,care has been taken to choose frequencies of ultrasound which can beused easily and economically, and so at low pressure ranges a frequencyof 20 kHz was chosen, and for high pressure ranges (approximately 5.5MPa) a frequency of 12,000 kHz was chosen. In a further embodiment,other frequencies in the 20 kHz-12,000 kHz range are possible.

For the Oxygen and Ozone Generator 28, an ozone generator or similar maybe used to regulate the supply of oxygen and the generation of ozone.For example, by employing an ozone-generating element comprising anelectrode mounted to a dielectric substance, and a high-frequencyhigh-voltage power source which applies a high-frequency alternatingcurrent to the ozone-generating element while supplying an oxygen-richgas to the ozone-generating element, and adjusting the quantity of ozonegenerated by using a regulator to control the voltage and/or thefrequency of the power source, it becomes possible to effect anoxygen/ozone cycle generator which regulates the amount of oxygen andozone supplied, to cope with fluctuations in the quality and load ofsewage for wastewater treatment due to morning, daytime or nighttime, ordue to either dry weather or rainy weather, or to cope with processesbased mainly on the supply of oxygen and with processes based mainly onoxidation and decomposition by ozone. For the reactive gas includingoxygen to be supplied, air, oxygen-enriched air, or pure oxygen are allacceptable. The supplied gas may also be pumped as is, with zero ozonegeneration. Of course, the operation of the oxygen/ozone cycle generatormay also be suspended. Further, while the Oxygen and Ozone generator 28is represented as a single unit, in a further embodiment, the system 10could include multiple generators 28, one generator 28 providing ozoneand another generator providing oxygen, with the gases provided by bothgenerators being provided into the Return Sludge Pathway 26 to be mixedwith the return sludge 35.

In the activated sludge process, the microorganisms which effect thebiochemical reaction are returned to the wastewater intake side with aportion of the sludge (return sludge) such that the microorganisms areutilized cyclically. If the wastewater 11 to be treated is wastewater 11which includes high densities of organic substances, and acceleratingthe microbial biochemical reaction is therefore necessary, thenmaximizing the quantity of oxygen dissolved in the wastewater 11 orreplenishing dissolved oxygen rapidly according to the amount ofdissolved oxygen which is consumed is desirable. The system 10 performsfavorably in this respect, employing the Atomizer 24 or the CavitationPump 22, to infuse with the required amount of oxygen gas (or oxygenwith the trace of ozone) the water which carries the return sludge backto Aerobic Reaction Vessel 16. The microbial biochemical reaction isaccelerated dramatically due to the Atomizer 24 or the Cavitation Pump22 supplying a plentiful amount of oxygen (or oxygen with a trace ofozone) in a dissolved state and in the form of ultra-fine bubbles in anextremely short time.

Because ultra-fine bubbles, as previously described, require a very longtime to float to the surface of Aerobic Reaction Vessel 16, during thetime which it takes them to float to the surface of Aerobic ReactionVessel 16, the ultra-fine bubbles in Aerobic Reaction Vessel 16 aredispersed and stored in the form of ultra-fine bubbles, and continuouslyreplenish the dissolved oxygen. By maintaining a high quantity ofdissolved oxygen in Aerobic Reaction Vessel 16, significant accelerationof the microbial biochemical reaction becomes possible. Due to theeffect of the microbial biochemical reaction within Aerobic ReactionVessel 16, a portion of the organic matter in the wastewater isdigested, releasing carbon dioxide and water, and a portion of theorganic matter is consumed by activated sludge microorganisms; themicroorganisms multiply, and the activated sludge is generated. In thiscase, by adding not only oxygen to the wastewater, but by optionallyalso adding and employing trace amounts (e.g. up to 0.01-0.5 mg/l=ppm)of ozone, greater activation of the microorganisms which carry out themicrobial biochemical reaction becomes possible.

In one embodiment, the components of the system 10 described above canbe controlled independently of each other. In a further embodiment, thesystem 10 includes a Controller 39 that is interfaced, such as via awired or a wireless connections, to at least the Sludge SedimentationVessel 20, the Oxygen and Ozone generator 28, and the Atomizer 24 (inthe embodiment of the system 10 shown with reference to FIG. 1A) or theCavitation Pump 22 (in the embodiment of the system 10 shown withreference to FIG. 1B). The Controller 39 can also be similarlyinterfaced to other components of the system 39. The Controller 39 canreceive from a user the amount of gas-dispersion return sludge 36 thatis to be delivered to the Aerobic Reaction Vessel 16 and control theSludge Sedimentation Vessel, the Oxygen and Ozone Generator 28, theCavitation Pump 22 or the Atomizer 24 to deliver the desired amount ofthe gas-dispersion return sludge 36. Alternatively, the controller 39can receive from a user a characteristic of the wastewater treatment,such as a degree of the wastewater treatment desired by the user, awastewater treatment time desired by the user, and a desired wastewatertreatment capacity, and determine the amount of the gas-dispersionreturn sludge 36 to be delivered to the Aerobic Reaction Vessel 16 toachieve the desired characteristic. The determined amount can then bedelivered under the control of the Controller 39. The Controller 39 canbe a computing device, such as a personal computer, a smartphone, alaptop, a tablet, though other kinds of computing devices are possible.The Controller 39 can include components conventionally found in generalpurpose programmable computing devices, such as a central processingunit, memory, input/output ports, network interfaces, and non-volatilestorage, although other components are possible. The central processingunit can implement computer-executable code which can be implemented asmodules. The modules can be implemented as a computer program orprocedure written as source code in a conventional programming languageand presented for execution by the central processing unit as object orbyte code. Alternatively, the modules could also be implemented inhardware, either as integrated circuitry or burned into read-only memorycomponents. The various implementations of the source code and objectand byte codes can be held on a computer-readable storage medium, suchas a floppy disk, hard drive, digital video disk (DVD), random accessmemory (RAM), read-only memory (ROM) and similar storage mediums. Othertypes of modules and module functions are possible, as well as otherphysical hardware components.

The Controller 39 can be controlled by a user on-site or remotely. Forexample, the Controller 39 can be interfaced to an Internetwork, such asthe Internet or a cellular network, and a user device (such as asmartphone though other user devices are possible) also interfacedallows to command the Controller 39 remotely, and provides remotecontrol of the system 10 to a user.

Other kinds of the Controller 39 are also possible.

When the system 10 has not recently been ran, there may not alwaysgas-dispersion return sludge 36 available to be added to the AerobicReaction Vessel 36 and provide the aerobic microorganisms necessary toconduct the aerobic reaction to the Aerobic Reaction Vessel. In such asituation, the system 10 may utilize seed sludge-sludge 21 that is inputinto the system 10, such as into the Return Sludge Pipeway 26, from anexternal source, such as another wastewater treatment system, thoughother external sources are possible. By being processed by the Atomizer24 (or the Cavitation Pump 22) and the Oxygen and Ozone Generator 28,the seed sludge is turned into the gas-dispersion return sludge 36 andcan then be provided to the Aerobic Reaction Vessel 16 to be used forthe treatment of the wastewater 11. As the microorganisms present inactivated sludge 21 differ significantly based on the geographic originof the wastewater 11 from which the sludge 21 is created, the seedsludge introduced into the system 10 is selected based on the geographiclocation of the wastewater from 21 from the seed sludge originates.Preferably, the seed sludge is from the same or proximate geographiclocation as the wastewater 11 being processed by the system 10 to avoidan introduction of exogenous microorganisms that can negatively impactthe aerobic reaction.

The system 10 can be created from most existing water treatmentfacilities by retrofitting certain portions of the system 10 ontoexisting equipment. In particular, the Atomizer 24 or the CavitationPump 22, and the oxygen and ozone generator 28 can be retrofitted intoan existing wastewater treatment plant, allowing for widespread use ofthe system 10 and the method described in this application.

As described above, providing the gas-dispersion return sludge 36 allowsto exercise increased control over the wastewater purification. Inparticular, the ratio of the volume of gas-dispersion return sludge 36to the volume of the wastewater 11 to be treated (and consequently theamount of consumable organic pollutants available to the microorganismsin the gas-dispersion return sludge 36) whether the microorganismexercise exclusively the digestive function, or upon acquiring thenecessary energy, in the presence of additional organic pollutants andoxygen, can proceed to also exercise the reproductive function andproduce the sludge 21. FIGS. 2A-2B are flow diagrams showing a method 40for wastewater treatment through controlled microorganism activation inaccordance with one embodiment. The method can be implemented using thesystem 10 of FIG. 1A or 1B. Optionally, if no gas-dispersion returnsludge 36 is present in the Aerobic Reaction Vessel at the start of theexecution of the method 40, seed sludge is added to the system 10, isconverted into gas-dispersion return sludge 36, and is provided into oneor more of the Aerobic Reaction Vessels, as described above withreference to FIGS. 1A-1B (step 41). The load of wastewater 11 to betreated is determined and the amount of gas-dispersion return sludge 36to be delivered to the Aerobic Reaction Vessel 16 is determined (step42). The determination of the amount of the gas-dispersion return sludge36 can be done based on the load as well as other desiredcharacteristics of the wastewater treatment, such as the degree of thepurification and the speed of the treatment, though othercharacteristics are possible. Another one of the characteristics iswhether the goals of the wastewater treatments include only digestion ofthe organic pollutants via the digestive function or whether somecreation of additional sludge 21 is desired. Thus, if the goal of thewastewater treatment is pure digestion of the organic pollutants withcreation of minimum to no sludge 21, the ratio of the volume of thegas-dispersion return sludge 36 to the volume of the wastewater 11 isgoing to be greater than if creation of at least some sludge 21 isdesirable. However, as some amount of the sludge 21 is necessary forsubsequent purification cycles, the ratio of the volume of thegas-dispersion return sludge 36 to the volume of the wastewater 11 canbe decreased, allowing the microorganism to exercise their reproductivefunction following the satiation of the digestive function. The levelsof organic pollutants within a wastewater 11 can vary with time even inthe same location. These levels can also vary based on the source of thewastewater 11 (and hence the geographic location from where thewastewater 11 originates). Similarly, the digestive and reproductiveabilities of the microorganism flora vary depending on which strains ofthe microorganisms that make up the flora in the sludge 36, withdifferent strains being present in different geographic regions.Further, the exact levels of dissolved reactive gas within thegas-dispersion return sludge 36 can affect the digestive ability of themicroorganisms within the sludge 36 and thus the amount of the sludge 36required to achieve purification goals. Due to the variabilitiesassociated with the different geographic locations and levels ofreactive gases, the optimum amount of sludge for a particular purposecan be determined experimentally, as further described below. For thepurpose of eliminating as much as of the organic pollutants as possiblewhile producing minimum amount of sludge, the ratio in the mixed liquor17 of volume of the gas-dispersion return sludge 36 (having at least 10mg/l of dissolved oxygen) to the volume of the wastewater 11 of at least10% has generally proved sufficient.

Optionally, if there is an opportunity for physically setting up orchanging the set-up of the equipment used for processing of thewastewater 11 (such as the system of FIGS. 1A-1B), the parameters of theequipment, such as the size (though other parameters are also possible)determined and optionally implemented (step 43).

The wastewater 11 enters Sedimentation Vessel 12 where grit and otherinorganic solids settle and are separated out (step 44). Subsequently,the wastewater 11 enters Adjustment Vessel 14 where the load andconditions of raw sewage 11 are adjusted and solid organic material issolubilized by anaerobic microorganisms (step 45).

Next, the wastewater 11 flows, possibly via a mixer/distributor 15 ifone or more of them are part of the system 10, into one or more AerobicReaction Vessels 16, where the wastewater 11 (raw sewage) is added togas-dispersion return sludge 36 and blended to form mixed liquor 17 (ifthe mixer/distributor is involved, the mixed liquor 17 forms within themixer-distributor 15 and is provided to the one or more Aerobic ReactionVessels 16 where the majority of the aerobic biochemical consumption oforganic pollutants takes place) (step 46). From there, if any aerationby bubbling using air as a reactive gas was previously performed, suchaeration becomes unnecessary due to the reactive gas contained ingas-dispersion return sludge 36. Dissolved oxygen (DO) (possibly withtraces of ozone) is supplied to the Vessels 16 by the gas-dispersionreturn sludge 36 and organic solids left undissolved after step 45 areoxidized; at the same time biochemical treatment by aerobic microbeflora occurs, with the organic pollutant substances dissolved in thewastewater 11 being digested to water (H₂O) and carbon dioxide (CO₂),and removed, and if the digestive function of the microorganisms hasbeen satisfied and exercise of the reproductive function is possible,immobilized as additional sludge 21 (step 47). Following the completionof the consumption of the organic pollutants via the digestive andpossibly the reproductive function, the microorganisms enter the dormantstate.

Through the action of the Atomizer 24 or the Cavitation Pump 22, and theOxygen and Ozone Generator 28, the quantity of dissolved oxygen ingas-dispersion return sludge 36 increases to a critical level (at least10 mg/l) that activates the microbe flora within the gas-dispersionreturn sludge 36 from the dormant state. While the microorganism areactivated at this point and are ready to digest the organic pollutants(and are prioritizing the digestive function over the reproductivefunction), the level of the organic pollutants is either at zero (withthe organic pollutants having previously been entirely consumed at theone or more Aerobic Reaction Vessels) or close to zero (at a levelinsufficient to satiate the prioritized digestive function of themicroorganisms), and thus the microorganisms are forced into a state ofextreme starvation. The activated microbe flora which exists withingas-dispersion return sludge 36 are supplied to Mixer/Distributor 15, ifpresent in the system 10, and the activated microbe is blended withwastewater 11 by the Mixer/Distributor 15 to form the mixed liquor 17,which is supplied to the one or more Aerobic Reaction Vessels 16 (or ifthe system 10 does not include the Mixer/Distributor 15, the mixedliquor 17 is formed within the Aerobic Reaction Vessel 16). Within theAerobic Reaction Vessels, the microorganisms continue to autonomouslyprioritize their digestive function over their reproductive function.The efficiency ratio of oxygen (DO) utilization in the digestivefunction of the microbe flora becomes extremely heightened. As a result,the activated microbe flora in the one or more Aerobic Reaction Vessels16, become capable of purifying far more organic matter per 1DO than thetypically defined quantity for the activated sludge method of 1BOD or1COD.

Next, the mixed liquor 17 progresses to Sedimentation Vessel 18, settlesinside Sedimentation Vessel 18 and is separated into sludge 21 andsupernatant (step 48). The settled sludge 21 is collected in SludgeStorage Vessel 20 (step 49), and is returned to Aerobic Reaction Vessel16 in the form of gas-dispersion return sludge 36, for cyclical reuse(step 50), as further described below with reference to FIG. 3.

Excess sludge 27 is expelled from the Sludge Storage Vessel 20 and fromthe system 10 (step 51). Supernatant is also removed as treated water72, and undergoes further processing at the Treated Water ProcessingUnit 73 before being expelled from the system as Purified Water 74 (step52). The sterilization can be performed as described in U.S. Pat. No.10,287,194, issued May 14, 2019, to Ohki et al., the disclosure of whichis incorporated by reference, though other ways to perform thesterilization are possible.

Optionally, the amount of the sludge 21 that is collected in the SludgeStorage Vessel can be measured (such as by weighing the sludge 21), withthe results of the measurement being used to adjust the ratio ofgas-dispersion return sludge 36 to wastewater 11 used to form the mixedliquor 17 in subsequent repetitions of the method 40 (step 53). Forexample, if more than a desired amount of sludge 21 was measured, theratio of the amount of the gas-dispersion return sludge 36 to the amountof the wastewater 11 used to form the mixed liquor 17 can be increasedin subsequent runs of the method 40 (thus reducing the overall amount ofdigestable organic pollutants available to the microorganisms andincreasing the probability that all of the organic pollutants will bedigested by the microorganisms via the digestion function).Alternatively, if not enough sludge 21 was created, the ratio of theamount of the gas-dispersion return sludge 36 to the amount of thewastewater 11 used to form the mixed liquor 17 can be decreased insubsequent runs of the method 40 (thus increasing the amount of theorganic pollutants available to the microorganisms, which, can be usedfor reproduction of the microorganism following the satiation of thedigestive function).

If more wastewater 11 to be treated remains (step 54), whether theamount of solid pollutants, organic and inorganic, in the next batch ofwastewater 11 to be treated requires action via execution of steps 44and 45 is determined (step 55). The determination can be made bycomparing the level of the solids to one or more thresholds, thoughother kinds of determinations are possible. If the level requires action(step 55), the method returns to step 44. If the level does not requireaction (55), the method 40 returns to step 46. If no more wastewater 11remains to be processed (step 52), the method 40 ends.

Providing the gas-dispersion return sludge 36 solely into the one ormore Aerobic Reaction Vessels 16, possibly via the Mixer/Distributor 15,allows to achieve an optimum quantity of the aerobic microorganismswithin the Aerobic Reaction Vessels 16. FIG. 3 is a flow diagram showinga routine for forming gas-dispersion return sludge and returning thegas-dispersion return sludge 36 to the one or more aerobic reactionvessels 16 for use in the method of FIG. 2A-2B in accordance with oneembodiment.

Reactive gas, pure oxygen or oxygen containing trace amounts of ozone,is generated by the Oxygen and Ozone Generator 28 (step 61). Asdescribed above, the Atomizer 24 or the Cavitation Pump 22 is installedalong the Return Sludge Pipeway 26, and the reactive gas is introducedthe return sludge 35 is converted into a gas-liquid mixed liquor uponthe addition of the at least one reactive gas (at least the oxygen) tothe gas-dispersion return sludge 36 (step 62). When this gas-liquidmixed liquor (sludge) passed through the Atomizer 24 or the CavitationPump 22, the reactive gas within the gas-liquid mixed liquor (sludge) isinstantaneously rendered into ultra-fine bubbles (bubble diameter lessthan 30 μm, ideally bubble diameter less than 1 μm) and a portion of itis instantly dissolved (step 63). With this, a super-saturated DO valueof 10-40 mg/l is realized (0.01-0.5 mg/L of ozone if ozone is alsogenerated), and the remaining gas is dispersed, immobilized and storedwithin the sludge in an ultra-fine bubble state, providing a way toreplenish the supply of the dissolved reactive gases and continue thedigestion of the organic pollutants.

This gas-dispersion return sludge 36 containing reactive gas is suppliedby the Atomizer 24 or the Cavitation Pump 22 only to the one or moreAerobic Reaction Vessels 16 (possibly via the Mixer/Distributor 15),where the gas-dispersion return sludge 36 is formed, along with thewastewater 11, part of the mixed liquor 17 (step 64), ending the routine60.

As mentioned above, upon addition of the gas-dispersion return sludge toone or more of the Aerobic Reaction Vessels 16 that point, any bubblingin the Aerobic Reaction Vessel 16 can be ceased. Or, in cases where thebubbling is required to prevent the settling of sludge, bubblingaeration can be minimal and may be conducted intermittently and forshort periods of time.

While the invention has been particularly shown and described asreferenced to the embodiments thereof, those skilled in the art willunderstand that the foregoing and other changes in form and detail maybe made therein without departing from the spirit and scope of theinvention.

The invention claimed is:
 1. A system for wastewater treatment throughcontrolling microorganism purification functions, comprising: a gasgenerator configured to provide at least one reactive gas into a returnsludge that comprises aerobic microorganisms capable of exhibiting atleast one of a reproductive function, by which the microorganisms absorborganic pollutants and multiply using the absorbed pollutants, and adigestive function, by which the microorganisms digest the organicpollutants as a source of energy into water molecules and molecules thatcomprise carbon, wherein the return sludge is substantially free of theorganic pollutants and wherein at least a majority of the microorganismsare in a dormant state before the at least one reactive gas is provided;a machine comprising one of an atomizer or a cavitation pump andconfigured to form a gas-dispersion return sludge by rendering the atleast one reactive gas into ultra-fine bubbles within the return sludge,wherein a portion of the ultra-fine bubbles dissolves within the returnsludge, wherein the at least one dissolved reactive gas activates atleast a portion of the dormant microorganisms, and wherein thegas-dispersion return sludge is substantially free of the organicpollutants; and a controller in control of the machine and configuredto: obtain an amount of the return sludge to be produced by themicroorganisms; determine a ratio of a volume of wastewater comprisingat least some of the organic pollutants to a volume of thegas-dispersion return sludge necessary to produce the amount of thereturn sludge; and control the machine to form a mixed liquor bycombining the gas-dispersion return sludge with the wastewater inaccordance with the ratio, wherein the microorganisms prioritize one ofthe digestive or the reproduction function based on an availability ofthe organic pollutants in the mixed liquor.
 2. A system according toclaim 1, wherein the ratio is determined based on experimental data. 3.A system according to claim 1, wherein the ratio depends on one or moreof an identity of one or more strain of the microorganisms, aconcentration of the gas-dispersion return sludge, and a concentrationof the organic pollutants within the wastewater.
 4. A system accordingto claim 1, further comprising: a mixer through into which thegas-dispersion return sludge is provided by the machine and whichdistributes the gas-dispersion return sludge into one or more aerobicreaction vessels in which the mixed liquor is formed.
 5. A systemaccording to claim 1, wherein the gas-dispersion return sludge is pumpeddirectly by the machine into the one or more aerobic reaction vesselswhere the mixed liquor is formed.
 6. A system according to claim 1,further comprising: a treated water processing unit which receivessupernatant derived from the mixed liquor and is configured to performsterilization of the supernatant.
 7. A system according to claim 6,wherein the sterilized supernatant is expelled as drinking water.
 8. Asystem according to claim 1, wherein the at least one reactive gascomprises one of oxygen and oxygen with a trace of ozone.
 9. A systemaccording to claim 8, wherein a concentration of the oxygen dissolvedwithin the gas-dispersion return sludge is at least 10 mg/L.
 10. Asystem according to claim 8, wherein a concentration of the ozonedissolved within the gas-dispersion return sludge is 0.01 mg/L to 0.5mg/L.
 11. A system according to claim 1, wherein the cavitation pumpproduces the ultra-fine bubbles via cavitation produced by an impellerof the pump.
 12. A system according to claim 1, wherein rotation of theimpeller of the pump slices larger bubbles into the ultra-fine bubbles.13. A system according to claim 1, wherein the controller is interfacedto an Internetwork and receives user input via the Internetwork.
 14. Asystem according to claim 1, wherein the controller receives user inputthrough an on-site user interface.
 15. A system according to claim 1,wherein the volume of the gas-dispersion return sludge is at least 10%of the volume of the wastewater to be treated.
 16. A system according toclaim 1, wherein the microorganisms exercise the reproductive functionupon a satiation of the digestive function in a presence of the organicpollutants remaining in the mixed liquor following the satiation of thedigestive function.
 17. A system according to claim 16, wherein theexercise of the reproductive function produces additional return sludge.18. A system according to claim 17, the additional return sludge is usedfor treatment of additional wastewater.
 19. A system according to claim1, wherein the ratio is determined based on experimental data associatedwith a geographic location from which the wastewater originates and atime.
 20. A system according to claim 1, wherein at least a portion ofthe microorganisms enter the dormant state following exercise of atleast one of the digestive function and the reproductive function.